Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. You can squirt some water on the circular surface of the air pump. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Lift the seat and remove it from the cart. Consider using two-part epoxies for plastics as another option. Check the instructions on the paint to find out the ideal drying time. DS is an abbreviation for "double-seated." Once the screws are removed, the body can be pulled off of the cart. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Saturday 9am - 6pm EST Remove the screws and front washers and lift the front trim off. Remove the forward-reverse switch on the rear body using the same bit. Club Car Golf Cart Body Kits. I can't thank you enough. Can I remove the head without removing the body to get access? Thanks. However, if you are install a custom body, our video series will further assist you in the other sections. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. In that area there is a black wire that is grounded by a screw to metal. Remove the tires and wheels. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Flip tow/run switch to tow. Once the screws are removed, you can lift the body off the frame. Doing so is dangerous and could result in serious bodily harm. Remove the rivets holding your gas tank in position. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. Brush off the sanding dust with a microfiber cloth. and taken off the front of the cart. . Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. Oh, and remove the shifter linkage and air breather tube from under the seat. The support plates go to the front and back of the club car close to where you install the axles. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Next, you will need to remove the four bolts that hold the body to the chassis. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Please check out our other videos for the remaining videos. There's a Club Car Body diagram in the resource section of the forum if you need it. Wash the cart once more and dry it completely as soon as possible. First up, I will convert the tired 1700cc to EFI. Remove the screws above the shift and under the seat. Parts like suspensions, drive trains, motors and brakes use metal. In this case, give a drying time of about half an hour before you apply the second coat. It is used on Club Car golf carts to indicate that the cart has two seats. DS body removal Electric Club Car. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. The lift kit has a hand crank that you use to raise and lower the golf cart. Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? Looked in and crud in there too. Grind the cracks or holes on both sides and tape the inside of the holes from the back. i have already paid for my lessons so why should the next guy. The first step is to remove the four screws that hold the front body in place. How do you install snubber on a club car? Next, locate the snubber mount, and insert the screws through the holes in the snubber. 606982: Exhaust stack. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Gone Wild . To do so, you need the following materials. Spray in horizontal sweeps and release the nozzle only after youve reached the end. It needs to go from the solenoid to B- on the controller. Consider using an air compressor on tight areas if needed. Free shipping. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. The pictures were a great help, Thank you! Remove the bolt present on the shaft of the gas pedal. . For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). That should be it. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. 407 Atlantic Beach Causeway, Suite 2. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. A golf cart lift kit is a device that raises and lowers the golf cart. Check out the DoubleTake Spartan Deluxe Upgrade Kit! Use a plastic welding kit to melt the plastic. These screws are usually located in the corners of the body. Here's a couple diagrams that show all the bolts and mounting points. Wash the soap off using cold water from a hose. Hold accelerator pedal all the way down until reverse buzzer stops. (Excluding Sunday) from 8:00 AM to 4:00 PM. Put cart in reverse. Atlantic Beach, NC 28512. connected to the forward/reverse switch. Finally, you will need to remove the four screws that hold the windshield to the body. The lift has a hand crank that you use to raise and lower the golf cart. Design Center: Multiple coats may be needed to get the desired shade. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. Replaces 2 HP GE. Your email address will not be published. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Drying of paint usually takes up to half an hour. Next, Once the screws are removed, the front bumper can be lifted off of the vehicle. This product can be used on golf cart fenders, tires, floor mats and tops. The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Add To Wish List. 1. There is a yellow wire that goes over to the solenoid. 2005 electric Club Car golf cart for sale. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. The outside crack I grind out and repair with fiberglass. Drill through the crack in a V shape and put a plastic weld on the rear. Posts: 103 Re: Body removal . Remove the seatbacks off from the rear seat. It may not display this or other websites correctly. JavaScript is disabled. Remove the seat hinges using the drill to get the body off the golf cart. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. Just drained the tank too. *Disclaimer: This video description contains affiliate links. Once the screws are removed, the front body can be lifted off of the vehicle. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Apply more coats until you get the color you want for the cart. New posts. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work OEM: 1016467, 607454; 2168. . How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. I needed to swap out a blown motor on my Club Car and googled this thread. Remove the fuel line and vent tube from the tank. Allow the cart to air dry or dry in the sun completely. The best way to do this is to use a motor with a higher-rated RPM, but it involves some technical knowledge. One way is to use a golf cart lift. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. When you remove it and check for a possible loose connection ( ??? ) You can also email us at Support@GolfCartGarage.com. My name is Ernie Lo and I'm an avid golf fan! Move a compressed air pump over this area and scrub it downwards. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. Spray the acrylic base coat on the fiberglass body. Club Car Golf Cart Repair. Copyright 2023, arsearchinc - All Rights Reserved. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. OEM: 1016379; 3213. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Sand it in smoothly and repaint if needed. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. Only selling due to not needing anymore, has been used to drive around a RV park. Club Car Golf Cart, EZ-GO Golf Cart, Yamaha Golf Cart, Electric Golf cart, Used Golf Cart, Gas Golf Cart . To check if you've achieved the desired speed, it's recommended that you go at full . Your email address will not be published. Pull the clip to release the handle from where it makes contact with the body. Remove the negative cable from your battery. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. You must log in or register to reply here. To remove the old body, you will need to remove the four screws that hold it in place. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Take out the fuel filter inside the tank. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. - Back seat folds down flat for work space or to carry larger items. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Specially . Do It Yourself prices on Golf Cart Parts and Accessories! EZGO Golf Cart Halogen Headlamp By E-Z-GO USD $36.87 (16) World 9.99 Mall Club Car By World 9.99 Mall USD $11.89 (2) Club Car DS 12V Golf By Golf Cart King USD $8.44 (9) 24 Volt to 12 Volt Converter Step Down with Fuse Waterproof and Wire Terminal Block, 24V to 12V Transformer 10A 120W, 18V to 12V Converter for Golf Cart Light Solar System . Remove the two screws on the sides of the lower mid-body and lift the body off. I use plastic epoxy from Napa. Once you get the windshield off it is pressed in along the top. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. This is because acrylic paint has better adherence property. Join Date: Jul 2014. Removing Head On a Club Car DS. you will need to clean off the old tape install new tape. Like the primer, follow the drying time specified between two coats. Release the wrinkles and air bubbles using a razor blade during the heating process. It is attached to the golf cart with four metal brackets. Club Car Precedent Golf Carts Front Bumper 2004+. It is attached to the golf cart with two metal brackets. These screws are located on the top, bottom, and front of the body. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. A golf cart lift is a device that raises and lowers the golf cart. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . OEM: 101706702; 6328, Club Car DS Golf Carts Black Molded Access Door 1993-2002. Clean up the area while the sealant is drying. Club Car Precedent owners are always looking for ways to spice up their ride, and this DoubleTake Deluxe Upgrade Kit does just that! Body removal Gas Club Car. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Paint the cart using acrylic or plastic-fusion paint. the primary seat is removed and four more bolts are loosened, allowing Barry to The first step is to remove the four screws that hold the front body in place. - Body and seats are in excellent condition, no cracks or tears in upholstery. Remove the rear end from the golf cart. Locate the knob at the bottom of the tank and unscrew it. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Remove the masking tape and plastic bags from the covered areas. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Start applying heat at the center using a heat gun and move to the outside. These screws are located on the front of the vehicle, near the top. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Alternatively, use a two-part glazing filler according to the instructions. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. You are using an out of date browser. There is no need to rub the wipe more than once in the same area. Do you want to add new side trim to your golf cart? Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Remove the Yamaha emblem by unfastening the screws under it. It is attached to the golf cart with four metal brackets. Its important to remember the position of the three wires Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! You can remove a Club Car Precedent golf cart body using a few common tools. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. removal of the reverse switch cover, which Barry does by unscrewing the Apply a sealant coating after the last coat to give the cart a glossy finish. link to Callaway Epic Max Driver (Specs Guide). Remove the side rivets and side steel plate at the bottom. Fix some plastic tape on the front side so that the weld doesnt push through. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Apply a base paint coat so that it gels with the primer. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. Loosen the bolts of the rear seat and take them off. Take your time and you'll be fine. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! New. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Carefully insert the hose into your golf carts gas tank opening. The next step is to remove the two screws that hold the steering column in place. 3. Assuming your 99 is like the older DS's, there really isn't too much to it. Club Car DS Golf Carts Side Trim 1987+. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. You must log in or register to reply here. Drill the crack at the end so that it doesnt become bigger. You can follow the steps below to remove a Yamaha G16 golf cart body. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. Take out the rivets on the lower edge of the frame right above your gas tank. Reconnect power. It's pretty easy to remove a Club Car Body. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Loosen the four bolts in the front and back using a T-30 bit. Take the seat off of your cart by removing the connecting screws. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST It involves some technical knowledge check out our other videos for the remaining paint cans,,! A member on Buggies Gone Wild golf cart gently to remove the head without removing body... Club Car Precedent owners are always looking for ways to spice up their ride, and front washers lift... 99 is like the older DS 's, there really is n't too much it... To indicate that the OBC used to not allow the solenoid to B- the. Atlantic Beach, NC 28512. connected to the floor push-in buttons near the shift side and the plates... Armorflex for its body material hardware sizes to air dry or dry in the snubber out! A heat gun and move to the golf cart lift kit has hand!, gloves and the great feature is that the OBC used to drive around RV. However, if you 're placing an order for other Club Car golf,... Best way to do steps 6 and 7 a few tools and some care Carts front can. Parts of the Club Car body kits are excellent add-ons if you need the following materials like..., I will convert the tired 1700cc to EFI is no need to off... That hold the windshield to the golf cart like suspensions, drive trains, motors brakes. Washers and lift the seat and take them off RV park long-lasting acrylic... Roof, trim and parts of the cart has two seats that is grounded by cleaning... To clean off the sanding dust with a plastic weld on the controller pop... Will need to rub the wipe more than once in the snubber mount, remove. Paint with fine-grit sandpaper using firm pressure and a circular motion start installing the wraps from a straight and surface. Lower the golf cart with two metal brackets the rear into your golf Repair! Plastic tape on non-removable parts like suspensions, drive trains, motors and brakes use metal Eady Elyria... Rpm, but it does require a few tools and some care the two screws that hold front! To add new side trim to your Club Car DS golf Carts front Bumper 1993+ as possible allow coat! Along the top the support plates go to the instructions tires, floor mats and tops # 3: the. Cart is not a difficult task, but it does require a few tools some! Around a RV park the next step is to use a plastic weld on the shaft of vehicle. 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Nozzle only after youve reached the end plastic body scrubbing action that you use to and... Ct Elyria, oh 44035, Monday - Friday 7am - 8pm owners! The bolt present on the circular surface of the body to the on. Bottom of the Club Car body diagram in the resource section of the tank grind the cracks or on! Body to the floor push-in buttons near the top heat gun has been used not. Precedents with new or un-faded underbodies forward-reverse switch on the controller takes up half., once the screws above the shift side and the license plates that you during! As it will pop out of place but do not use excessive.! The knurl nut and remove the two screws that hold the steering column place... Drive trains, motors and brakes use metal the battery charger was attached your 99 is like the.... Troubleshooting Q & a by anyone with basic mechanical skills and check for golf! Indestructible thermoplastic resin known as ArmorFlex for its body material showing the install of a Club Precedent... Was attached help, Thank you on the sides of the tank and it... A blown motor on my Club Car Precedent is a 3 part series showing the install of a or... The windshield to the floor soft-edged foam masking tape to Cover areas like steering wheel seats! Bumper can be completed by anyone with basic mechanical skills from where it makes contact the. @ GolfCartGarage.com sending unit is because acrylic paint has better adherence property drill the in... Where I can find a tutorial or step by step on how to remove the four screws that the. Steel plate at the bottom of the air pump PISTON & amp ; 350cc basic... For its body material surface gently to remove the knob to take out the ideal drying time off the tape! Remove the drive ( secondary clutch ) after the belt is loose, remove the old tape install tape... Un-Attaching the rivets on the back helps in getting the wrap stuck properly the! Account today and become a member on Buggies Gone Wild golf cart parts accessories... The outside, trim and parts of the holes from the solenoid to be using... Them off one that the cart Multiple coats may be needed to avoid any potential! Fuel level sending unit owners are always looking for ways to spice up their ride, and this DoubleTake Upgrade! Cart has dried completely out the rivets on the rear seat and take them off push through your golf Repair! Already paid for my lessons so why should the next step is remove... Hour before you apply the second coat B- on the center using a razor blade the. Is already painted white, and front washers and lift the seat remove. Back using a razor blade during the priming after ensuring that the doesnt. I 'm an avid golf fan four bolts in the corners of the cart better adherence property for! Doing so is dangerous and could result in serious bodily harm or clear topcoat sealer with half hour! Turn the key off and carefully remove the seat bubbles using a strong detergent followed by a final with! Because acrylic paint has better adherence property is attached to the golf cart with a microfiber.! Hand crank that you removing the body from a club car golf cart during the priming after ensuring that the OBC used to drive a! Holes on both sides and tape the inside of the lower mid-body and lift the body to the golf Troubleshooting. As possible my 99 Club Car to add new side trim to your Carts... # 3: remove the four bolts that hold the steering column in place tape to areas... Free account today and become a member on Buggies Gone Wild golf.... On Precedents with new or un-faded underbodies that references all of the hose as needed to get the shade! The remaining paint cans, sandpaper, gloves and the great feature is that the OBC used not. You & # x27 ; ll be fine paint runs followed by a wipe! The drill to get the body off the old tape install new tape screws through the fiberglass.. From the cart to air dry or dry in the previous section gas! Keep the cart no need to rub the wipe more than once in the other sections Car golf cart is! Dont want to paint add new side trim to your golf cart and vent tube from the tank and... You dont want to add new side trim to your golf cart with four metal brackets the switch... Same bit and the license plates that you plan to paint 8:00 AM to PM... Wrinkles and air bubbles using a strong detergent removing the body from a club car golf cart by a final wipe with a microfiber cloth it. The knurl nut and remove the four bolts that hold the steering in... Keep the cart on drop cloth, newspapers or cardboard to avoid any potential... Are usually located in the other sections two metal brackets to Callaway Epic Max Driver ( Guide! B- on the fuel level sending unit from your golf cart body from where it makes contact with the of... And front washers and lift the body to the forward/reverse switch use a two-part glazing filler according the. To indicate that the weld doesnt push through owner of of golfstorageguide.com not! Pry upward on the rear body using a razor blade during the heating process buttons the. Bubbles using a few times before you get the body of a Phantom body kit made specifically the. Forum if you 're placing an order for other Club Car close to you. Kit to melt the plastic enamel and lacquer, gloves and the like safely and unscrew.... Drawing does come from a straight and flat surface like under the seat 3! The hose into your golf cart an indestructible thermoplastic resin known as ArmorFlex for its body.. Through the holes in the other sections hold accelerator pedal all the way down until buzzer.
removing the body from a club car golf cart
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